The BFS is a dedicated state of the art system, enabling primary packaging of bulk pharmaceutical solutions into plastic containers of polypropylene or high density polyethylene or low density PE, using a Blow-Fill-Seal (BFS) technology.
The BFS are performed automatically in a single machine under a controlled environment (sterile filtered air-shower):
* extrusion of plastic granulate into a parison at high temperatures
* blow-moulding of parison into a container with sterile-filtered air
* filling of sterile-filtered solution
* hermetic sealing of filled container
This Filling unit assembly is composed of filling nozzles, the manifold with filling valves, the assembly for sterile air shower around the nozzles, the guide bars and the drive. In most cases it is possible to provide special cylinder drive for shifting the nozzles up and down. Such drive is compact and is particularly suitable for clean ambient. The absence of hydraulic cylinders offer safe and clean assembly right above the filling nozzles.
| NO. | Project | Parameters of BFS Machine |
|---|---|---|
| 1 | Size (L×W×H) | 3500*1400*2800mm |
| 2 | Weight | 4.5T |
| 3 | Deflasher | Internal punching |
| 4 | Power Source | 3P/AC380V |
| 5 | Installed Power | 42Kw |
| 6 | Power Rating | 30Kw |
| 7 | Machine Structure | Dark side white side unseperation |
| 8 | Packing Materials | PE/PP |
| 9 | Specification | 1ml-50ml |
| 11 | Capacity (Bottle Per Hour) | The capacity is 3000 pcs/hour (1ml); The capacity is 1500 pcs/hour (10ml); |
| 12 | Filling Accuracy | Filling accuracy ±1.5% (based on 5ml) with purified water as filling medium; |
| 13 | Manufacturing Standard | cGMP |
| 14 | Electrical Standard | IEC 60204-1 Safety of machinery Electrical equipment of machinery; GB/T 4728 Graphical symbols for electrical sketches |
| 15 | Compress Air | no oil, no water @ 8bar, 200NL/min |
| 16 | Cooling Water | 8-12ºC (pure water) @ 4bar, 2m³/h |
| 17 | Pure Steam | 125ºC @ 2bar, 25kg/h |